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In Turin, FPT Industrial (IVECO Group) inaugurated the new ePowertrain plant where electric axles, integrated central motors (Central Drive) and battery packs for light commercial vehicles, minibuses and buses will be produced. The most interesting thing, however, is that this factory is there previously totally “carbon neutral” by the IVECO Group. In fact, according to what has been reported, it is able to achieve this goal by offsetting CO2 emissions with the purchase of energy from renewable sources and carbon credits.
Other than that, the establishment generates energy thanks to solar panels applied to the façade and to innovative technologies such as the “mini Wind Tower” and the “Smartflower”. Furthermore, within this production site we find the Iveco Group Sustainability Garden, an internal area of 6,000 square meters planted with 100 drought-resistant native species plants with excellent CO2 absorption capacity.
In addition, a walkable path with recycled pallets was also created. The inauguration was an important new step in the the IVECO Group’s decarbonisation path and in its strategy aimed at achieving net zero CO2 emissions for its products and for all its industrial activities.
TECHNOLOGY AND SUSTAINABILITY
The new ePowertrain plant occupies a total area of 15,000 square meters and has three parallel production lines dedicated respectively to the assembly of battery packs and the production of Central Drive and electric axles for heavy commercial vehicles.
Once it is up and running, it will be able to produce annually more than 20,000 electric axles and 20,000 battery packs. This factory will also benefit the local economy as it will employ around 200 people. All the most recent and advanced technologies will be used within the production site. For example, all production processes rely on highly automated warehouses for component management.
In addition, the latest generation technologies adopted they also include augmented and virtual realitywhich reduces the design time of production lines by simulating the operating result before physical installation, 3D printing and “Smart Observer” systems based on intelligent sensors, 3D scanners for metrological quality measurements, 3D reality simulators and collaborative robots .
Cloud quality controls allow you to identify problems immediately, while end-of-line controls certify product compliance in terms of configuration, performance and safety. On the line of electric axles for heavy commercial vehicles, a light signal station supports the operator by clearly indicating which component must be selected and where to mount it, thus helping to achieve the goal of zeroing errors. On the battery assembly line, dielectric mats protect operators from possible electrical leakage, while thermal imaging cameras automatically measure the temperature of the batteries, immediately reporting any deviation from the norm.
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